Virola International, Agra
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About the Problem
Cutting floor in leather industry is more of human intensive process with no proper indicators to get effective material utilization. Since leather is a natural product one can expect irregular profile, defects and presence of different quality areas.
Currently hides are issued to cutting floor where nester does the placement of shapes or templates manually using trial & error and by his level of experience. He then marks the leather hide with templates in place and given to the cutter. Cutter then cuts the shapes on the hide using clicking die. In some production floor step 2 and step 3 carried out by the cutter itself.
All the above activities are are carried out manually and sub-optimal. Due to this factory can’t track wastage, efficient material usages and also proper forecasting is not possible. Our GaniCRP provides the solution to semi-automate/automate the above said process by using vision based solution and nesting software.
Client’s Challenge
Virola International had CNC Cutting machine already but it is primarily used for sole cutting in artificial materials. Since leather upper cutting is usually carried out manually the problem of consistency and lower utilization of materials exist.
We proposed the retrofitting the existing CNC cutting machine with our following solutions.
Our Approach And Solution
We proposed GaniNest solution along with GaniPattern – Import DXF Plugin, GaniNest, GaniProjection and GaniCUT.
GaniNest software is customised with respect to the client requirement and added additional features like
GaniPattern
Photo-digitization of Patterns
Fast & Easy way to input patterns to the database
GaniScan
Photo-digitization of Leather
Digitization of leather hides using DSLR Camera
GaniNest
Automatic Nesting Station
Fully Automatic Nesting with Industry best efficiency.
GaniProjection
Hide Projection Station
1:1 hide projection for digital die cutting using roller press
GaniCUT
Software for Cutting Machine
Nested hide files are exported in suitable format for machine
GaniCRP
Cut Resource Planning
Complete statistics and analysis of production data
Implementation Pictures and Videos
